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Having extensive oversight on your project and heat treatment contractor is paramount to ensuring the quality of work, elimination of safety risks, and promoting site-wide communication.
In any project, failing to cultivate healthy practices surrounding each of these elements is certain to lead to scope deviation and inflation of the project’s bottom line.
Onsite heat treatment principals at Superheat have devised a refined system of operation to have eyes and provide transparency on all aspects of a project with its SmartCenter™ control hub. A re-investment by Superheat in a full hardware update of the SmartCenter enhances the knowledge and control of the company’s entire heat treatment process. The multiple and cross-functional hubs located in the USA, Canada, and England allow for the maximizing of on-site labor productivity, quality, and ultimately reduce costs to a company’s bottom line. By utilizing technical engineering, remote control room operations technology, and the involvement of the Superheat Quality Assurance Department, you are receiving the pinacol of industry-standard processes and procedures.
Regional Management and on-site Technicians are supported by the control center primarily by way of Superheat’s Technical Engineering Department. The department guarantees the provision of knowledge and expertise to efficiently set up and tear down heat treatment configurations in compliance with a site’s procedure and code requirements. Superheat’s engineering library houses more than 20,000 configurations to meet every possible on-site heat treatment scenario or leverage historical data and experience to customize them for your specific needs.
Once everything is set up, process information is fed into the established control room, where equipment operation and heat cycles can be managed remotely. This consolidated approach helps Technicians to streamline project focus so that their primary concentration can be the setup and teardown of heat treatment configurations. The levels of increased efficiency brought about by the utilization of the SmartCenter have been reported to save users 40% in labor costs and nearly cut project time in half.
The levels of increased efficiency brought about by the deployment of SmartCenter have been reported to save users 40% in labor costs and nearly cut project time in half.
In cadence with the SmartCenter hub, clients can also utilize Superheat’s quality assurance and project management app, Superheat SmartView™, for convenient access to all features of the SmartCenter and their project at any time and location. Additionally, Superheat’s Quality Assurance team guarantees job specifications are met by delivering digital SmartReports™, displaying the progress and data of the job. Superheat’s service teams work closely with clientele leadership to overall improve cost efficiency, safety, and speed. Project Managers have total transparency of all details of the project and have access to a team of SmartCenter Specialists to remain fully informed for the duration of the scope.
In addition to boosting quality, speed, and cost-cutting, the SmartCenter increases safety by reducing the previously required manpower at the field level. By cutting down on the number of personnel getting up close and personal with heat treatment processes or needed on-site entirely, SmartCenter allows for a reported decrease in exposure to hazardous environments by more than 70%.
To learn more about Superheat and its on-site heat treatment solutions, visit superheat.com. For direct inquiries or to begin your next on-site heat treatment project, contact sales@superheat.com or call (888) 508-3226 to be connected with a representative in your region.